Audi Workshop Service and Repair Manuals

Removing and installing over-centre spring Special tools and workshop equipment required

t  Assembly clip -T40025-

t  Removal wedge -3409-

Removing –  Remove dash panel trim (driver's side) → Rep. gr.68.

–  Remove footwell vent (left-side) → Rep. gr.87.

–  Move clutch pedal -1- slightly in direction of -arrow-. Press assembly clip -T40025- onto over-centre spring -2- while over-centre spring is compressed. –  Depress clutch pedal fully to stop and remove over-centre spring downwards with assembly clip.

Installing over-centre spring –  Clip bearing shell -1- into appropriate bearing position.

Bearing position	Vehicles with:
l  „I“-arrow A-:	t  2.0 ltr. TFSI engine t  2.0 ltr. 120 kW TDI engine t  2.0 ltr. 125 kW TDI engine t  3.2 ltr. 195 kW engine
l  „II“-arrow B-	t  1.8 ltr. TFSI engine t  2.0 ltr. 88 kW TDI engine t  2.0 ltr. 100 kW TDI engine t  2.0 ltr. 105 kW TDI engine

–  Insert over-centre spring -2-. l  Black side -arrow C- faces clutch pedal.

–  Depress clutch pedal -1- fully to stop and install over-centre spring -2- with assembly clip -T40025-. –  Pull clutch pedal back to rest position. Take assembly clip off over-centre spring while over-centre spring is compressed.

–  Install footwell vent → Rep. gr.87. –  Install dash panel trim (driver's side) → Rep. gr.68.