audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing oil seal for selector shaft with gearbox installed > < Checking oil level in manual gearbox
Removing and installing gear detector switchF208 with gearbox installed
Removing and installing gear detector switch -F208- with gearbox installed
Special tools and workshop equipment required
   
t  Engine and gearbox jack -V.A.G 1383 A-
  W00-0120
t  Gearbox support -T10337-
  W00-10418
t  Torque wrench -V.A.G 1331-
  W00-0427
t  Release tool -T40138-
  W00-10552
Removing
–  Remove rear noise insulation (loosen fasteners -2- and -3-).
  A10-10624
  Note
The flexible pipe connection (de-coupling element) in the front exhaust pipe must not be bent more than 10° - otherwise it can be damaged.
–  Disconnect exhaust system at clamp(s) -arrows-.
–  Using suitable wire, tie up front exhaust pipe to one side of rear section of exhaust system (at clamp).
  A26-0437
–  Support gearbox using engine and gearbox jack -V.A.G 1383 A- with gearbox support -T10337- attached.
–  Slightly lift gearbox with engine and gearbox jack -V.A.G 1383 A-.
  WARNING
Risk of accident.
Engine and gearbox jack -V.A.G 1383 A- must remain in position when work is being carried out and must not be left unattended.
  A34-10401
–  Remove bolts -arrows- for tunnel cross member.
  A10-10866
–  Lower gearbox using engine and gearbox jack -V.A.G 1383 A- only until dimension -a- is reached between tunnel cross member and body.
l  Dimension -a- = 70 mm (minimum)
  A10-10867
–  Unplug electrical connector -1- for gear detector switch -F208- using release tool -T40138- and move wiring clear.
  Note
Items marked -2- and -3- can be disregarded.
–  Unscrew gear detector switch -F208- from selector shaft cover.
  A34-10492
Installing
–  Screw gear detector switch -F208- into selector shaft cover. Tightening torque → Anchor
–  Plug in connector -2- at gear detector switch -F208-.
  Note
Items marked -1- and -3- can be disregarded.
  A34-10369
–  Tighten bolts -arrows- for tunnel cross member. Tightening torque → Item
–  Assemble exhaust system and align so it is free of stress → Rep. gr.26.
–  Install rear noise insulation → Rep. gr.66.
Tightening torque
  A10-10866
ComponentNm
Gear detector switch -F208- to gearbox20

   

Removing and installing oil seal for selector shaft with gearbox installed > < Checking oil level in manual gearbox