audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Fuel rail (FSI) - exploded view > < Intake manifold
Intake manifold - exploded view
   
Intake manifold - exploded view
1 - Intake manifold
q   Removing and installing → Chapter
2 - Bolt for intake manifold
q   9 Nm
3 - Intake manifold flap valve -N316-
4 - Vacuum unit for air flow control flaps (intake manifold flaps)
5 - Bolts for high-pressure pump
q   Renew
q   Hand-tighten in diagonal sequence, then tighten to 8 Nm + 90° further
6 - Electrical connector
q   For fuel pressure regulating valve -N276-
7 - Fuel pressure regulating valve -N276-
8 - High-pressure pump
q   With fuel pressure regulating valve -N276-
q   An electric fuel pump (fitted in fuel tank) supplies fuel to the mechanical high-pressure pump
q   When installing the high-pressure fuel pump, it is essential to ensure that no dirt enters the fuel system
q   Take care to protect the high-pressure pump from knocks
q   The fuel system must not be under pressure when installing the high-pressure pump; procedure for reducing fuel pressure → Chapter
q   Fuel pipes must be free of tension when installed
q   Removing and installing → Chapter
9 - Roller tappet
q   May remain lodged inside vacuum pump after removal of high-pressure pump, but can be removed
10 - Fuel supply line
q   To fuel rail for FSI injectors
q   Lightly lubricate ball of fuel supply line with engine oil
q   Fuel supply line must be free of tension when installed (make sure all parts are clean)
11 - Fuel supply line
q   To fuel rail for MPI injectors
q   Fuel supply line must be free of tension when installed (make sure all parts are clean)
12 - Union nut for fuel supply line
q   27 Nm
13 - Connecting piece for fuel supply line
q   Renew
q   40 Nm
14 - Injectors
q   Renew O-ring and teflon ring
q   Ensure correct installation position.
q   Removing and installing → Chapter
15 - Fuel rail for FSI injectors
16 - Fuel pressure sender -G247-
q   27 Nm
q   Lubricate threads lightly with clean engine oil
q   Removing and installing → Chapter
17 - Seal
q   Renew
18 - Throttle valve module -J338-, throttle valve drive for electric throttle -G186-
q   Throttle valve drive angle sender 1 for electric throttle -G187- and throttle valve drive angle sender 2 for electric throttle -G188-
q   Throttle valve module -J338- must be re-adapted to engine control unit -J623- after it has been removed, installed or renewed; see „Guided Functions“; use → Vehicle diagnostic tester
19 - Bolts for throttle valve module -J338-
q   7 Nm
20 - Intake manifold support
21 - Bolt
q   For intake manifold support
q   20 Nm
22 - Securing nut for intake manifold support
q   10 Nm
23 - Rubber bush
q   5 Nm

   

Fuel rail (FSI) - exploded view > < Intake manifold