audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing fuel tank with attached components > < Fuel tank with attached components - exploded view
Draining fuel tank
Draining fuel tank
Special tools and workshop equipment required
   
t  Fuel extractor -VAS 5190-
t  Release tool for misfuelling prevention device -T40256- for vehicles with misfuelling prevention device
Procedure
–  Observe safety precautions → Chapter.
–  Observe rules for cleanliness → Chapter.
  WARNING
Safety risk due to electrostatic discharge.
Secure earth wire of fuel extractor -VAS 5190- to a bare metal part on the body.
  W00-1107
–  Detach tapered adapter -2- from shaft end -1- of fuel extractor unit -VAS 5190-.
–  Use insulating tape to mark the extraction hose -arrow- at a distance of -a- = 1300 mm from the end of the hose.
  A20-0703
–  Remove filler cap -arrow- from fuel filler neck.
  A20-1253
Vehicles without misfuelling prevention device:
–  Screw shaft end -1- of fuel extractor unit -VAS 5190- onto fuel filler neck.
–  Push extraction hose into fuel tank until marking on hose -arrow- coincides with shaft end.
  A20-0702
Vehicles with misfuelling prevention device:
–  Insert release tool for misfuelling prevention device -T40256- in fuel filler neck.
–  Push extraction hose into fuel tank until marking on hose -arrow- coincides with shaft end.
All vehicles (continued):
–  Extract fuel from tank via fuel filler neck.
–  Pull out extraction hose carefully.
  Note
  A20-10963
t  The procedure when using a fuel extractor without shaft end is basically the same.
t  In this case, make a mark -arrow- on the hose at distance -a- = 1,235 mm from end of extraction hose -1- using insulating tape. The extraction hose has been properly inserted when the affixed mark is level with the rim of the filler neck.
t  If hose is difficult to insert, apply a thin coat of engine oil. DO NOT use silicone-based lubricant.
  A20-0732

Removing and installing fuel tank with attached components > < Fuel tank with attached components - exploded view