audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking fuel pump control unitJ538 > < Fuel delivery unit and fuel gauge sender - exploded view
Checking fuel pump (electrical test)
Checking fuel pump (electrical test)
Special tools and workshop equipment required
   
t  Remote control -V.A.G 1348/3A- for V.A.G 1348 with adapter cable -V.A.G 1348/3-2-
  W00-0688
t  Hand-held multimeter -V.A.G 1526D-
  W00-10706
t  Auxiliary measuring set -V.A.G 1594C-
  W00-10008
Procedure
–  Observe test conditions → Chapter.
–  Remove rear seat bench → Rep. gr.72.
–  Unscrew cover for flange -arrows-.
  A20-0803
–  Unplug electrical connector -1- on flange.
  A20-10454
–  Connect remote control -V.A.G 1348/3A- for V.A.G 1348 to contact -1- using adapter cable -V.A.G 1348/3-3- and test lead from auxiliary measuring set -V.A.G 1594C-.
–  Tape off 2nd connector contact of adapter cable -V.A.G 1348/3-3- with insulating tape -arrow- to prevent short circuits.
–  Connect contact -5- to vehicle body (earth) using a test lead from auxiliary measuring set -V.A.G 1594C-.
–  Move switch of remote control -V.A.G 1348/3A- for V.A.G 1348 to front of engine compartment.
  A20-10373
Vehicles up to 05.2008:
–  Unclip plenum chamber cover -2- and remove.
  Note
Disregard -items 1, 3- and -arrow-.
  A92-10115
Vehicles from 06.2008 onwards:
–  Lift off cover -1- by its handle -arrow-.
  A27-10221
All vehicles (continued):
–  Release retainer -arrow A- and open cover -arrow B-.
  A10-10851
–  Connect crocodile clip to jump start socket -U6--item A- in terminal 30 wiring junction 2 -TV22- located in plenum chamber.
–  Press remote control switch.
l  Pump should start running audibly.
  Note
The fuel pump runs very quietly. Where possible, avoid noisy surroundings when testing the fuel pump.
  A20-10373
–  If no noise can be heard from pump, remove fuel delivery unit → Chapter.
–  Check that wiring between flange and fuel pump is connected and test for continuity.
–  Renew fuel delivery unit if no wiring fault is detected.
–  Install fuel delivery unit → Anchor.
  A20-0477

Checking fuel pump control unitJ538 > < Fuel delivery unit and fuel gauge sender - exploded view