audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Renewing bush for track control link > < Exploded view of track control link, swivel joint, guide link, vehicle level sender
Removing and installing track control link
Removing and installing track control link
Special tools and workshop equipment required
   
t  Engine and gearbox jack -V.A.G 1383 A-
  W00-0120
t  Ball joint puller -T40010 A-
  W00-10591
t  Ring spanner insert -V.A.G 1332/10-
  W00-0953
t  or ring spanner insert -V.A.G 1332/7-
Removing
–  Remove wheel.
–  Remove noise insulation → Rep. gr.66.
  W00-10096
–  On vehicles with vehicle level sender, unscrew nut -2-.
–  Detach bolt connection -3-.
  A40-10217
–  Unscrew nut -1- on joint pin -2- of track rod ball joint until it is flush with end of thread. Counterhold if necessary when loosening.
Leave nut screwed on a few turns to protect threads on joint pin.
  A48-10398
–  Press track rod ball joint off wheel bearing housing using ball joint puller -T40010 A-. Then remove nut.
  Note
Make sure the two lever arms of the puller are parallel when maximum force is exerted; adjust as necessary.
  A40-10222
–  Detach bolt connection -1-.
  Note
To remove bolt -1-, turn steering box fully to left or right depending on which side of the vehicle you are working on.
–  Guide out track control link and swivel towards rear.
–  Unscrew nut on swivel joint pin until it is flush with end of thread. Counterhold if necessary when loosening.
  A40-10217
–  Press swivel joint pin out of tapered seat using ball joint puller -T40010 A-.
  Note
t  Make sure the two lever arms of the puller are parallel when maximum force is exerted; adjust as necessary.
t  Take care not to damage drive shaft boot.
t  To avoid damage to joints of upper links, support wheel bearing housing (e.g. using engine and gearbox jack -V.A.G 1383 A-) to prevent the suspension from extending too far.
–  Remove nut from joint pin of track control link.
–  Take out track control link.
Installing
Installation is carried out in the reverse sequence. Note the following points:
Tightening torques → Chapter „Exploded view of track control link, swivel joint, guide link, vehicle level sender“
  Note
t  Bonded rubber bushes can only be turned to a limited extent. The suspension mountings must therefore only be tightened when the suspension is in the unladen position or reference position.
t  Lifting suspension to unladen position → Chapter „Lifting suspension to unladen position (vehicles with coil springs)“
  A40-10220
t  When tightening bolt connection -1-, track control link must be pressed towards inside of vehicle.
–  Remove remaining adhesive from thread of joint pin on swivel joint.
–  On vehicles with automatic headlight range control, carry out basic adjustment of headlights → Rep. gr.94.
–  If, on vehicles with electronic damping control, the vehicle level sender has been removed and refitted or the linkage detached, the reference position must be re-adapted → Chapter. → Vehicle diagnostic, testing and information system VAS 5051
–  If the reference position has been re-adapted on vehicles with lane departure warning, the lane departure warning control unit -J759- must be recalibrated → Chapter.
–  Secure wheel → Wheels and tyres; Rep. gr.44.
–  Wheel alignment must be checked and adjusted, see chart → Chapter.
  A40-10217

Renewing bush for track control link > < Exploded view of track control link, swivel joint, guide link, vehicle level sender