audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Rapid-charging battery - vehicles without battery monitor control unitJ367 or energy management control unitJ644 > < Charging battery with battery chargerVAS 5095A, VAS 5900, VAS 5903, VAS 5904 or VAS 5906
Totally discharged battery
Totally discharged battery
t  Batteries that have not been used for an extended period of time, e.g. in vehicles that have been stored, self-discharge.
t  A battery is considered to be totally discharged if the no-load voltage has dropped below 11.6 V. Initial battery damage can occur below 12.2 V (if vehicle has been stored for a longer period).
t  On vehicles without battery monitor control unit -J367- or energy management control unit -J644-, measure no-load voltage → Chapter.
t  On vehicles with battery monitor control unit -J367- or energy management control unit -J644-, perform battery test using vehicle diagnostic tester → Chapter.
t  In a totally discharged battery the electrolyte (sulphuric acid/water mixture) is reduced to almost all water, as the sulphuric acid content is heavily reduced.
t  Totally discharged batteries become sulphated, i.e. the entire battery plate surfaces harden. The electrolyte has a slightly milky appearance (instead of being clear).
t  If discharged batteries are charged directly after being discharged, the sulphation dissipates.
t  If this is not done, the plates become even harder and the battery's ability to absorb charge is impaired. This results in reduced power output.
Procedure
l  Battery temperature must be at least +10 °C.
  WARNING
Risk of explosion due to a discharged battery with „magic eye“.
The battery must NOT be checked or charged if the indicator of the „magic eye“ is colourless or yellow. Do NOT boost start the vehicle. There is a risk of explosion when checking or charging the battery or boost starting the vehicle. The battery must be renewed.
  Caution
Totally discharged batteries: Danger of freezing.
t  Totally discharged batteries may freeze even at temperatures only slightly below zero, causing the housing to burst.
t  Never re-use frozen batteries.
Totally discharged batteries (that are also sulphated) must be charged as follows using a low charging current:
–  Set charging current to approx. 5 % of battery capacity, i.e. for a 60 Ah battery charging current is approx. 3 A.
  Note
t  Battery voltage must be at least 0.6 V.
t  Battery chargers -VAS 5095A-, -VAS 5900-, -VAS 5903-, -VAS 5904- and -VAS 5906- detect totally discharged batteries automatically and start the charging process gently at a low charging current. Charging current is adapted automatically to battery charge.
  Caution
Danger of damage to totally discharged batteries.
Do NOT attempt to rapid-charge totally discharged batteries.
–  Charge battery → Chapter.
l  Charging voltage must not exceed 14.4 V.
  Note
Observe disposal regulations if battery has to be renewed → Anchor.
   

Rapid-charging battery - vehicles without battery monitor control unitJ367 or energy management control unitJ644 > < Charging battery with battery chargerVAS 5095A, VAS 5900, VAS 5903, VAS 5904 or VAS 5906