A4 Quattro Wagon L4-2.0L Turbo (BPG) (2005)
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Note:
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Chamfer on inner diameter of bag hub (splines) must face contact collar of drive axle.
Use special tools shown in illustration.
Special tool 40-204 A and the clamping surface on drive axle must be free from grease.
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Install circlip.
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Check that circlip is properly seated.
Always replace circlip.
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Put 50 gram of drive axle grease into boot.
Take care not to damage sealant bead.
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Using bolts - arrows -, align CV joint boot with cap in relation to bolt holes.
The alignment must be very accurate, because no further alignment is possible once the cap has been hammered on.
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Drive on CV joint boot with cap using a plastic hammer.
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Remove surplus sealant immediately as it is pressed out.
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Put 30 grams of drive axle grease through the ball raceways into the constant velocity joint.
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De-grease contact surface for gasket - arrow -.
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Remove adhesive foil from gasket and glue into constant velocity joint.
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Align new cover with bolt holes.
The alignment must be very accurate, because no further alignment is possible once the cover has been pressed on.
