A4 Sedan L4-2.0L Turbo (BPG) (2005)
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Pressure Plate: Service and Repair
Clutch, Servicing
Clutch, servicing, 01X, 6 Spd. M/T FWD
Special tools, testers and auxiliary items required
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Counterhold tool 10 - 201
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Locking bar 3067
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Centering mandrel 3176
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Torque wrench V.A.G 1331
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Grease for clutch plate splines G 000 100
Note:
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Refer to general repair instructions.
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Observe the notes on removing and installing master cylinder and slave cylinder.
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On vehicles with SAC pressure plate (self-adjusting clutch, LuK version) an adjuster ring has to be reset when only the clutch plate is replaced.
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To avoid damaging SAC pressure plate when removing and installing, observe assembly instructions for SAC pressure plate.
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Check that SAC pressure plate is not warped
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If the vehicle is installed with a self-adjusting clutch (Sachs version), the clutch plate and pressure plate can only be replaced together.
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Replace clutch plate and pressure plate if riveted fastening is damaged or loose.
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Select correct clutch plate and pressure plate according to engine code: Parts catalog.
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To avoid damaging dual-mass flywheel during removal please observe instructions for removal
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Clean input shaft splines and (in the case of used clutch plates) the hub splines. Remove corrosion and apply only a very thin coating of grease for
clutch plate splines G000100 to the splines. Then move clutch plate backward and forward on input shaft until hub moves freely on shaft. It is
important to remove excess grease.
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Pressure plates have an anti-corrosion coating and are greased. Only the contact surface may be cleaned, otherwise the service life of the clutch
will be considerably reduced.
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If the clutch has burned out, thoroughly clean the bell housing, flywheel and parts of the engine facing the transmission in order to prevent odors.
