A5
Exploded view - servicing gearbox cover |
Special tools and workshop equipment required |
t | Drift -VW 207 C- |
t | Thrust plate -VW 402- |
t | Press tool -VW 408 A- |
t | Press tool -VW 411- |
t | Press tool -VW 412- |
t | Tube -VW 420- |
t | Tube -VW 423- |
t | Press tool -VW 434- |
t | Thrust pieces for drive pinion bearing -VW 470- |
t | Sleeve -VW 472/2- |
t | Guide pin -10 - 15- |
t | Press tool -40 - 20- |
t | Thrust plate -3005- |
t | Thrust pad -3062- |
t | Extension -3161- |
t | Assembly tool -3347- |
t | Shock absorber set -T10001- |
t | Extractor hook -T20143- |
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1 - | Large locking bush |
q | For selector shaft |
q | Removing and installing → Fig. |
q | Installation depth → Fig. |
2 - | Locking bush |
q | For selector plate / selector fork |
q | At present there is no provision for removing and installing |
3 - | Needle bearing |
q | For mounting output gear/spur gear mechanism |
q | Extracting → Fig. |
q | Always renew |
q | Driving in → Fig. |
q | Peen to secure after installing → Fig. |
4 - | Outer race/tapered roller bearing |
q | For mounting input gear/spur gear mechanism in gearbox cover |
q | Pressing out → Fig. |
q | Pressing in → Fig. |
5 - | Gearbox cover |
q | Select correct version according to gearbox code letters → Electronic parts catalogue |
6 - | Oil filler plug |
q | 40 Nm |
7 - | O-ring |
q | Only installed in gearboxes with sealing cap/selector shaft in conjunction with gearbox neutral position sender -G701- or sealing plug |
q | Always renew |
8 - | Sealing cap |
q | For selector shaft in conjunction with gearbox neutral position sender -G701- or sealing plug |
q | Not fitted on all versions |
q | Select correct version according to gearbox code letters → Electronic parts catalogue |
q | Exploded view → Fig. |
q | Removing and installing oil seal for selector shaft → Fig. |
q | Removing ball sleeve for selector shaft → Fig. |
q | Installing ball sleeve for selector shaft → Fig. |
9 - | Sealing plug |
q | Not fitted on all versions |
q | Select correct version according to gearbox code letters → Electronic parts catalogue |
q | Renew O-ring on sealing plug; select correct version according to gearbox code letters → Electronic parts catalogue |
10 - | Bolt |
q | 24 Nm |
q | Steel bolts (M8; 25 mm long) |
q | Apply locking fluid -AMV 185 101 A1- when fitting |
11 - | Gearbox neutral position sender -G701- |
q | Not fitted on all versions |
q | Select correct version according to gearbox code letters → Electronic parts catalogue |
q | Renew O-ring on gearbox neutral position sender -G701-; select correct version according to gearbox code letters → Electronic parts catalogue |
12 - | Sealing cap |
q | For selector shaft without gearbox neutral position sender -G701- or sealing plug |
q | Not fitted on all versions |
q | Select correct version according to gearbox code letters → Electronic parts catalogue |
q | Removing and installing → Fig. |
q | Exploded view → Fig. |
q | Removing and installing oil seal for selector shaft → Fig. |
q | Removing ball sleeve for selector shaft → Fig. |
q | Installing ball sleeve for selector shaft → Fig. |
13 - | Bearing bush |
q | For 3rd/4th gear selector plate / selector fork |
q | Pressing out → Fig. |
q | Pressing in → Fig. |
14 - | Small locking bush |
q | For selector shaft |
q | At present there is no provision for removing and installing |
15 - | Breather pipe |
q | Installation dimension: 17.5 mm ± 0.5 mm from upper edge of pipe on housing |
q | Clip in cap for gearbox breather |
16 - | Cap |
q | For gearbox breather |
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