audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing sensor module for senders and sensors G612/ G632/ G676 > < Mechatronic unit for dual clutch gearboxJ743
Exploded view - dismantling and assembling gearbox
   
Exploded view - dismantling and assembling gearbox
1 - Oil duct
q   For input shaft
2 - Intermediate gearbox housing
q   With gear cluster
3 - Oil collector (front)
q   Clipped onto sensor module
4 - Sensor module
q   For senders and sensors -G612-/ -G632-/ -G676-
q   Different versions are available; for correct version refer to → Electronic parts catalogue
q   Removing and installing → Chapter
5 - Bolt
q   8 Nm
q   Different versions are available; for correct version refer to → Electronic parts catalogue
6 - Bolt
q   4.5 Nm
7 - Oil pump
q   Removing and installing → Chapter
8 - Bolt
q   5x
q   8 Nm
9 - O-ring
q   Renew
q   Different versions possible
10 - Suction-jet pump
q   Renew small O-ring (not shown in illustration)
11 - Oil seal
q   Twin-lip oil seal (two parts are pressed together)
q   For partition in gearbox housing
q   Renewing → Chapter
12 - Connector housing for sensor module
q   Removing and installing → Chapter „Removing and installing sensor module for senders and sensors -G612-/ -G632-/ -G676-“
13 - Gearbox housing
14 - Oil duct
q   Leading to front axle drive
15 - Bolt
q   Renew
q   Tightening torque and sequence → Fig.
16 - Side shaft
q   With spur gear
17 - Bolt
q   Secures side shaft to pinion shaft
q   Renew
q   150 Nm +90°
18 - Shim
19 - Spacer sleeve
20 - Spur gear
21 - Needle bearing

   
Intermediate gearbox housing to gearbox housing - tightening torque and sequence
  Note
Renew bolts.
–  Tighten bolts in 2 stages as follows:
  A34-10981
StageBoltsTightening torque/tightening angle
1.-arrows-8 Nm in diagonal sequence
2.-arrows-Turn 120° further in diagonal sequence

   

Removing and installing sensor module for senders and sensors G612/ G632/ G676 > < Mechatronic unit for dual clutch gearboxJ743