A8 Quattro Sedan V8-4.2L (BVJ) (2008)
Quarter Window Glass: Service and Repair
Side Window Installation Preparation
Side Window Installation Preparation
‹› If windshield flange was damaged during removal, paint structure should be repaired and if necessary, corrosion repair measures should be taken.
=> [ Undamaged Windshield ]
=> [ New Window, Installing ]
=> [ Dimensions for Application of Adhesive ]
Undamaged Windshield
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When reusing an undamaged window, cut remaining adhesive sealing material on window and flange using a carpet knife so that it is even, but do
not remove completely!
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Residual material acts as a base for the new adhesive sealing material.
CAUTION!
‹› Keep adhesive surface free of dirt and grease.
‹› Only cut back adhesive surface shortly before installation.
‹› Do not prime or use a cleaning solution on the adhesive surface.
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Apply adhesive onto residual adhesive bead
‹› Bead width = 8 ± 2 mm
‹› Bead height = 13.5 ± 1.5 mm
‹› Adhesive sealing material DH 009 100 03 (small cartridge) is recommended when bonding a single window; D 004 300 05 (2K- adhesive) is
recommended when bonding more than one window.
New Window, Installing
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Clean windshield in adhering area using D 009 401 04 and prime using D 009 200 02 glass/paint primer.
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Ensure an air drying time of 10 minutes for primer.
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Apply adhesive
Dimensions for Application of Adhesive
1
Adhesive bead