S4 V8-4.2L (BHF) (2004)
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M10 bolt: 65 Nm
6 - Boot for inner constant velocity joint cap
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With vent hole
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Drive cap off carefully with drift.
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Always replace
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Check inner constant velocity joint if boot is damaged go to Inner constant velocity joint, checking
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Before installing on constant velocity joint, coat sealing surface with "D" 454 300 A2
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Align cover with bolt holes.
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Sealing surfaces of drive axle boot must be free from grease when assembling
7 - Drive axle
8 - Boot for outer constant velocity joint
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Without vent hole
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Check for tears and chafing, replace if necessary
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If damaged, check outer constant velocity joint go to Outer constant velocity joint, checking
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Sealing surfaces of boot to drive axle/joint must be free of grease during assembly
9 - Clamp
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Always replace
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Tightening
10 - Circlip
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Always replace
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For correct version see Parts catalog
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Insert in shaft groove
11 - Outer constant velocity joint
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Outside diameter: 88 mm
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Replace only as a complete assembly
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Driving off
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Installing: drive onto shaft with plastic hammer until compressed circlip seats
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When installing, circlip must lie in chamfer on joint; guide with pliers if necessary.
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Greasing
12 - Collared bolt
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Always replace
Pressing off outer constant velocity joint
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Clamp drive axle in vise using jaw protectors.
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Loosen hose clamp and push back boot.
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Drive constant velocity joint off drive axle using a drift - A -.
The drift must be positioned exactly on the star of the constant velocity joint.
Installing joint
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Knock constant velocity joint onto shaft with plastic hammer until circlip engages.
