S4 Quattro Wagon V8-4.2L (BHF) (2008)
Constant Velocity Joint: Overhaul
Triple Roller Joint, Assembling
Triple roller joint, assembling
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Slide joint protective boot onto drive axle.
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Slide joint piece onto drive axle.
Mount triple roller star
The chamfer on star faces toward shaft, this is used as an assembly aid.
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Before installing joint or triple roller star, splines - A - must be lightly coated with grease used in joint.
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Install triple roller star onto shaft as per markings and drive in to stop.
A second technician is needed to slide protective boot back.
Use Tube Trans. Drive Shaft VW 426 shown in illustration.
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Insert circlip, make sure seated correctly.
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Press 80 grams of joint grease from repair kit, into triple roller joint.
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Slide joint piece over rollers and secure.
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Press 30 grams of joint grease, from repair kit, into reverse side of triple roller joint.
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Install joint protective boot. The bead in CV boot must engage in joint piece groove.
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Remove drive axle from vise and tighten joint in vise.