S6 Quattro Sedan V10-5.2L (BXA) (2007)
Wiring Harness: Procedures
Wire - 0.35 sq.mm or Larger With Intermediate Wire Section, Repairing
Wire - 0.35 Mm 2 Or Larger With Intermediate Wire Section, Repairing
NOTE: Only 0.5 sq.mm repair wires are available for repairing a 0.35 sq.mm wire.
Procedure
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Free up the wire to be repaired at two places approximately 20 cm on both sides of the repair point.
CAUTION:
Risk of damaging the electrical wires.
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Free up wrapped wiring harnesses carefully.
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If necessary, removing the wiring harness wrapping using a knife.
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Route yellow repair wire next to damaged wiring harness and cut repair wire to the required length using wire stripper VAS 1978/3.
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Cut damaged wire section from the vehicle-specific single wire.
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Adjust the sliding stop in the Wire Stripper VAS 1978/3 pliers jaws to 6 to 7 mm for the wire to be stripped.
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Insert the vehicle-specific single wire end from the front into the pliers jaws as far as the stop and squeeze the pliers together completely.
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Open pliers again and remove the stripped wire end.
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Repeat the procedure on the other end of the vehicle-specific individual wire.
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For the repair, use two suitable crimp connectors form the Wiring Harness Repair Set VAS 1978A.
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Use the Crimping Pliers (Base Tool) VAS 1978/1-2 to press the crimp connector.