TT L4-1.8L Turbo (BEA) (2004)
Trunk / Liftgate Shock / Support: Service and Repair
Gas-filled Strut, Removing And Installing
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Using a screwdriver, push back retaining springs - 4 - slightly at both ends of the gas-filled strut - 1 - and unclip gas-filled strut.
NOTE: When removing or installing gas-filled strut, push back the tailgate - 3 - slightly past the fully open position without damaging
components.
Installing:
NOTES:
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If gas-filled strut is removed completely, note correct position when re-installing:
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Tube end goes toward body of vehicle.
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Clip in gas-filled strut at bottom first, then at top.
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To install, just press gas-filled strut onto ball studs.
Tightening torque for ball stud: 15 Nm - 1 Nm
Releasing gas from strut
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Clamp gas-filled strut in vice in area x = 50 mm.
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Make a saw-cut in the cylinder part of the strut at a point within the first third of the cylinder's length (measured from the piston rod end of the
cylinder).
WARNING: The gas-filled strut must only be clamped in the vice at the area indicated, otherwise there is a risk of accident.
NOTE: Wear protective goggles when sawing open the cylinder, and cover the area around the saw-cut with a cleaning rag to catch any escaping
fluid.