TT Quattro Coupe L4-1.8L Turbo (BEA) (2003)
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Bolt return pipe to retainer on steering box.
Notes: On vehicles with front - wheel drive, the distance between return pipe - 1 - and steering box - 3 - must be 10 mm.
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Bolt return pipe to rotary slide valve housing with new sealing rings.
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Check to make sure that sealing collar on steering box pinion is correctly positioned.
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Raise subframe and guide steering box pinion through opening in underside of vehicle.
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Attach subframe provisionally with old bolts and tighten bolts.
Notes: Replace the old subframe bolts when checking wheel alignment.
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Bolt expansion hose (with new sealing rings) to rotary slide valve housing.
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Bolt on pendulum support and exhaust system mounting bracket.
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Insert track rod ball joints in steering arms and tighten nuts. If track rod joint turns as well when tightening, counter hold with a Torx key (T 40).
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Attach return pipe to fluid reservoir.
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Remove clamp from suction hose.
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Fit noise insulation.
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Fit universal joint on steering box pinion and secure using new bolt - 1 - (30 Nm/22 ft. lbs.).
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Install cover.
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Fill up system with hydraulic fluid.