TT Roadster Drive Axle Servicing - Constant Velocity Joint Replacement
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Tensioning or
7. CV boot for outer constant velocity (CV) joint
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Without ventilation bore
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Check for tears and scuffing
8. Clamp
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Replace
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Tensioning or
9. Axle shaft
10. Clamp
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Replace
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Tensioning or
11. Protective boot for inner constant velocity joint
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Check for tears and scuffing
12. Bolt
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Pre-tightening torque: 10 Nm
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Tightening torque M8: 40 Nm
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Tightening torque M10: 70 Nm
13. Backing plate
14. Clamp
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Replace
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Tensioning or
15. Inner constant velocity joint
16. Securing ring
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Replace
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Removing and installing using Circlip Pliers VW 161 A Circlip Pliers VW161A
17. Cover
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Replace
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Drive off constant velocity joint using drift
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Apply sealant D 454 300 A2 between joint and cover.
Outer constant velocity joint, disassembling and assembling
Disassembling outer CV joint
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Drive constant velocity joint off axle shaft by hitting forcefully with a light alloy hammer.
Location of spacer ring and spring washer on outer joint
1. Dished washer
2. Spacer ring (plastic)
Outer CV joint, installing