5 Series E39 520d (M47) TOUR Workshop Manual
1 Service Information
2 Repair Instructions
0 Maintenance And General Data
11 Engine (M47)
12 Engine Electrical System (M47)
13 Fuel System (M47)
16 Fuel Supply System (M47)
17 Cooling System (M47)
18 Exhaust System (M47)
21 Clutch
22 Engine And Gearbox Suspension
23 Manual Transmission (MECH)
25 Gear Shift Mechanism (MECH)
26 Propeller Shaft
27 Transfer Box
31 Front Axle
32 Steering And Wheel Alignment
33 Rear Axle
34 Brakes
35 Pedals
36 Wheels With Tyres
37 Integrated Suspension Systems
41 Body (TOUR)
0 Body
1 RA Contents Of Body, General
Page 1576
2 RA Arranging Shaped Parts For Cavity Bulkhead
Page 1578
Page 1579
3 RA Basic Comments On Handling Aluminium Components
Page 1581
4 RA Bonding Plastic Parts
5
Page 1584
5 RA Bonding Steel Parts
Page 1586
6 RA Corrosion Protection
Page 1588
7 RA Embossing Chassis Number
8 RA Frame Alignment Control Dimensions BMW 5 Series E39
Page 1591
Page 1592
Page 1593
Page 1594
Page 1595
9 RA Gap Dimensions On Doors _engine Hood And Trunk Lid
Page 1597
Page 1598
10 RA General Cementing Instructions
11 RA General Information About Body Repair
Page 1601
12 RA Gluing Of Body Components
13 RA Grinding Steel Parts
14 RA Handling Airbags And Restraint Systems
15
15 RA Handling Electrical And Electronic Equipment
16 RA Information _ Warning Labels
17 RA Information On Hazards
18 RA Information On Vehicle Protection
19 RA Installation Of A Cavity Seal With Cavity Foam
Page 1611
20 RA Installation Of A Cavity Seal With Cavity Foam
Page 1613
21 RA Installing A Cavity Bulkhead (expanded)
22 RA Installing A Cavity Bulkhead (not Expanded)
23 RA Installing Cavity Bulkhead Cover For Side Member
Page 1617
Page 1618
24 RA Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member
Page 1620
Page 1621
Page 1622
25 RA Materials Science
Page 1624
Page 1625
26 RA Notes On Repairs Of Aluminium Parts
Page 1627
27 RA Opening Adhesive Bonds
28 RA Opening Weld Joints
29 RA Quality Standard
30 RA Recommended Working Methods And Tools
Page 1632
31 RA Removal Of PVC Material In Repair Area
32 RA Riveting Aluminium Parts
Page 1635
33 RA Riveting Steel Parts
34 RA Safety At Work
Page 1638
35 RA Spot-weld Bonding Steel Parts
36 RA Straightening Steel Parts
Page 1641
37 RA Use Of Materials In Outer Shell
Page 1643
38 RA Vehicle Identification Number, General
39 RA Welding And Soldering Steel Parts
Page 1646
Page 1647
40 RA Welding In Reinforcement Plate (steel Plate)
Page 1649
41 RA Welding Of Galvanized Plates
42 RA Window And Door Seams
Page 1652
43 RA Window And Door Seams E39 Touring
Page 1654
Page 1655
44 RA Workshop Equipment
Page 1657
45 RA Replacing Unfinished Body Shell
46 RA Installation Solution For Straight Shank_hexagon Rivet Nut
Page 1660
Page 1661
47 RA Repair Solution For Straight Shank_hexagon Rivet Nut
Page 1663
Page 1664
48 RA Notes On Cavity Foam
Page 1666
49 RA General Instructions On Painting
11 Support Members
12 Luggage Compartment Floor
14 Wheel Wells
21 Side Frame And Door Pillars
22 Roof Frame
31 Roof Outer Skin
32 Dash Cowl
33 Front Trim Panel
34 Rear Trim Panel
35 Side Panels
51 Front Side Doors
52 Rear Side Doors
61 Front Lid
62 Rear Lid
51 Body Equipment (TOUR)
52 Seats
54 Slide-tilt Sunroof And Convertible Top (TOUR)
61 General Electrical System
62 Instruments
63 Lights
64 Heating And Air Conditioning
65 Audio, Navigation And Information System
66 Distance Systems, Cruise Control
67 Electrical Drives
72 Parts - Accessories (Body)
84 Communication Systems
86 Trailers
99 Paintwork
3 Technical Data
4 Tightening Torques
6 SI Operating Fluids
7 SI Techniques
8 SI Diagnosis Encoding
9 SI Special Tools-appliances
10 Special Tool