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5 Series E39 523i (M52) TOUR Workshop Manual
1 Service Information
2 Repair Instructions
0 Maintenance And General Data
11 Engine (M52)
12 Engine Electrical System (M52)
13 Fuel System (M52)
16 Fuel Supply System (M52)
17 Cooling System (M52)
18 Exhaust System (M52)
21 Clutch
23 Manual Transmission (MECH)
24 Automatic Transmission (AUT)
25 Gear Shift Mechanism (AUT)
25 Gear Shift Mechanism (MECH)
26 Propeller Shaft
27 Transfer Box
31 Front Axle
32 Steering And Wheel Alignment
33 Rear Axle
34 Brakes
35 Pedals
36 Wheels With Tyres
37 Integrated Suspension Systems
41 Body (TOUR)
0 Body
1 RA Contents Of Body, General
Page 1816
2 RA Arranging Shaped Parts For Cavity Bulkhead
Page 1818
Page 1819
3 RA Basic Comments On Handling Aluminium Components
Page 1821
4 RA Bonding Plastic Parts
5 RA Bonding Steel Parts
Page 1824
6 RA Corrosion Protection
Page 1826
7 RA Embossing Chassis Number
8 RA Frame Alignment Control Dimensions BMW 5 Series E39
Page 1829
Page 1830
Page 1831
Page 1832
Page 1833
9 RA Gap Dimensions On Doors _engine Hood And Trunk Lid
Page 1835
Page 1836
10 RA General Cementing Instructions
11 RA General Information About Body Repair
Page 1839
12 RA Gluing Of Body Components
13 RA Grinding Steel Parts
14 RA Handling Airbags And Restraint Systems
15 RA Handling Electrical And Electronic Equipment
16 RA Information _ Warning Labels
17 RA Information On Hazards
18 RA Information On Vehicle Protection
19 RA Installation Of A Cavity Seal With Cavity Foam
Page 1848
20 RA Installation Of A Cavity Seal With Cavity Foam
Page 1850
21 RA Installing A Cavity Bulkhead (expanded)
22 RA Installing A Cavity Bulkhead (not Expanded)
23 RA Installing Cavity Bulkhead Cover For Side Member
Page 1854
Page 1855
24 RA Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member
Page 1857
Page 1858
Page 1859
25 RA Materials Science
Page 1861
Page 1862
26 RA Notes On Repairs Of Aluminium Parts
Page 1864
27 RA Opening Adhesive Bonds
28 RA Opening Weld Joints
29 RA Quality Standard
30 RA Recommended Working Methods And Tools
Page 1869
31 RA Removal Of PVC Material In Repair Area
32 RA Riveting Aluminium Parts
Page 1872
33 RA Riveting Steel Parts
34 RA Safety At Work
Page 1875
35 RA Spot-weld Bonding Steel Parts
36 RA Straightening Steel Parts
Page 1878
37 RA Use Of Materials In Outer Shell
Page 1880
38 RA Vehicle Identification Number, General
39 RA Welding And Soldering Steel Parts
Page 1883
Page 1884
40 RA Welding In Reinforcement Plate (steel Plate)
Page 1886
41 RA Welding Of Galvanized Plates
42 RA Window And Door Seams
Page 1889
43 RA Window And Door Seams E39 Touring
Page 1891
Page 1892
44 RA Workshop Equipment
Page 1894
45 RA Replacing Unfinished Body Shell
46 RA Installation Solution For Straight Shank_hexagon Rivet Nut
Page 1897
Page 1898
47 RA Repair Solution For Straight Shank_hexagon Rivet Nut
Page 1900
Page 1901
48 RA Notes On Cavity Foam
Page 1903
49 RA General Instructions On Painting
11 Support Members
12 Luggage Compartment Floor
14 Wheel Wells
21 Side Frame And Door Pillars
22 Roof Frame
31 Roof Outer Skin
32 Dash Cowl
33 Front Trim Panel
34 Rear Trim Panel
35 Side Panels
51 Front Side Doors
52 Rear Side Doors
61 Front Lid
62 Rear Lid
51 Body Equipment (TOUR)
52 Seats
54 Slide-tilt Sunroof And Convertible Top (TOUR)
61 General Electrical System
62 Instruments
63 Lights
64 Heating And Air Conditioning
65 Audio, Navigation And Information System
66 Distance Systems, Cruise Control
67 Electrical Drives
72 Parts - Accessories (Body)
84 Communication Systems
86 Trailers
99 Paintwork
3 Technical Data
4 Tightening Torques
6 SI Operating Fluids
7 SI Techniques
8 SI Diagnosis Encoding
9 SI Special Tools-appliances
10 Special Tool