Rainier 2WD V8-5.3L VIN P (2004)
Fuel Tank Unit: Service and Repair
FUEL SENDER ASSEMBLY REPLACEMENT
TOOLS REQUIRED
J 44402 Fuel Tank Sending Unit Wrench
REMOVAL PROCEDURE
1. Remove the fuel tank.
2. Remove the fuel teed and return lines from the sender assembly.
3. Using J 44402, remove the fuel sender lock ring.
4. Remove the fuel sender assembly and seal. Discard the seal.
CAUTION: Refer to Fuel Storage Caution in Service Precautions.
5. Clean the fuel sender sealing surfaces.
INSTALLATION PROCEDURE
IMPORTANT: NEVER reuse the old seal or a fuel leak may occur, ALWAYS use a NEW seal.
1. Install a NEW seal onto the fuel tank.
IMPORTANT: The fuel pump strainer must be in a horizontal position when the fuel sender is installed in the tank. When installing the fuel sender
assembly, assure that the fuel pump strainer does not block full travel of the float arm.