Terraza AWD V6-3.5L VIN L (2006)
Install a new EGR valve gasket (1), P/N 12593632. Install the new EGR valve, P/N 12581876.
Refer to Fastener Notice in Caution and Notices in SI.
Install the original EGR valve studs (4, 6).
Tighten
Tighten the studs to 30 N.m (22 lb ft).
In the following steps, care must be taken to prevent cross-wiring of the two gray colored EGR wire leads (located at pin A and pin D). Cross-wiring will
result in an MIL to be set. Before cutting the wiring harness leads, mark the gray leads using tape so the location will be remembered on assembly.
Take the disconnected EGR valve harness electrical connector and cut the wires directly at the base of the connector. Open the EGR electrical conduit to
expose the wire leads.
Strip approximately 6 mm (1/4 in) of insulation from all five EGR circuit harness connector wires.
Refer to the correct EGR Valve Wiring Harness Connector End View Schematics in the bulletin for the installation of the new EGR valve wiring harness
connector, P/N 15306175.
Use splice seal connectors supplied in the wiring harness kit, P/N 15306175, when replacing the EGR Valve Wiring Harness Connector.
Install the new EGR valve wiring harness connector, P/N 15306175 (includes splice connectors, terminals and wire leads), to the existing engine wiring
harness.
Use a heat gun to shrink the tubing and set the glue in the connectors.
Wrap the new EGR valve wiring harness leads with electrical tape and secure them into the EGR valve electrical harness conduit.
Connect the engine harness electrical connector to the EGR valve.
Position the transaxle fill tube to the normal installed position.
Raise the vehicle.
Install the transaxle fill tube bolt to the transaxle case.
Tighten
Tighten the bolt to 13 N.m (115 lb in).
Install the EGR valve pipe (2), P/N 12602651, to the exhaust manifold.
Tighten
Tighten the nut to 25 N.m (18 lb ft).
