Avalanche 2500 4WD V8-8.1L VIN G (2003)
Front Bumper Cover / Fascia: By Symptom
Body - Gap Between Fascia and Fender
Bulletin No.: 05-08-62-004
Date: November 04, 2005
TECHNICAL
Subject:
Gap Between Front Fascia and Fender on Left or Right Side of Wheel Opening (Install Fastener)
Models:
2002-2006 Chevrolet Avalanche with BX2 Lower Body Side Moldings
Condition
Some customers may comment on a visible gap between the front fascia and fender or that the fascia is not flush to the fender.
Cause
The body (at fender to fascia interface) may be slightly wider than the fascia at the wheel opening.
Correction
Install a fastener through the top of the rear edge of the front fascia at the wheel opening on both left and right side of the vehicle. DO NOT replace the
front fascia.
Service Procedure
1.
On Avalanche 2500 vehicles only, remove the fender upper wheel well extension molding by loosening the fasteners.
2.
Using a 3.2 mm (1/8 in) drill bit, drill a hole at the location identified in the illustration.
3.
Coat the fastener threads with Teflon(R) lubricant ("Superlube"), P/N 12371287.
Note:
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints,
lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint
clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid
damage to parts and systems.
Note:
To avoid damage to corrosion protection, do not allow fastener threads to scrape across inside fender surface during tightening.
4.
Install the fastener to the fascia.
Tighten