Beretta L4-138 2.3L DOHC QUAD 4 HO MFI VIN A (1994)
Water Pump: Service and Repair
Coolant Pump and Cover
REMOVE OR DISCONNECT
1. Negative battery cable.
2. Drain and recover the coolant.
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Heater hose from thermostat housing for more complete coolant drain.
3. Oxygen sensor connector.
4. Upper and lower exhaust manifold heat shields.
5. Exhaust manifold brace to manifold bolt.
6. Break loose the manifold to exhaust pipe spring loaded nuts.
7. Radiator outlet pipe assembly to coolant pump cover bolts.
8. Raise vehicle.
9. Exhaust pipe from exhaust manifold.
10. Pull down and back on the exhaust pipe to disengage it from the exhaust manifold bolts.
11. Radiator outlet pipe from oil pan and transaxle.
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If equipped with manual transaxle the exhaust manifold brace will have to be removed.
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Leave the lower radiator hose attached and pull down on the radiator outlet pipe to disengage it from the coolant pump. Let the radiator outlet
pipe hang.
12. Lower vehicle.
13. Exhaust manifold to cylinder head retaining nuts.
14. Exhaust manifold, seals and gaskets.
15. Coolant pump cover to cylinder block bolts.
16. Coolant pump assembly to timing chain housing nuts.
17. Coolant pump and cover assembly.
18. Coolant pump cover to coolant pump assembly bolts.
CLEAN
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All sealing surfaces.
INSTALL OR CONNECT
Prior to installing coolant pump read the entire procedure. Pay special attention to the tightening sequence to avoid part damage and to Insure
proper sealing.
1. Coolant pump cover to coolant pump assembly and install bolts hand tight.
2. Lubricate splines of coolant pump drive with Chassis Grease GM P/N 1051344 or equivalent and install pump and cover assembly.
3. Cover to block bolts hand tight.
4. Pump to chain housing nuts hand tight.
