C 2500 Suburban 2WD V8-6.5L DSL Turbo VIN F (1995)
3.
Install J 41226-1 drill fixture onto hinge assembly and tighten lower screw to secure fixture to hinge.
4.
Remove J 41226-11 small drill from the container and install J 41226-15 drill stop collar 1-3/4" from the drill point.
Important:
In most cases, drilling through the first quarter of the hinge should be sufficient to remove hinge pin, however some pins may require additional
drilling at which time the stop collar is no longer needed.
5.
Assemble J 41226-11 small drill into J 41226-5 U-joint with the flat facing set screw, and tighten screw using J 41226-13 allen key.
6.
Assemble J 41226-5 U-joint into drill motor and insert small drill into drill bushing.
7.
Drill out the upper portion of the hinge pin using the small drill/stop collar. Use a slow drill speed and J 41226-6 cutting fluid.
Important:
When removing the drill for cleaning or oiling of hole, chips will fall into hole causing poor drilling conditions. This can be corrected by bumping
the drill three or four times while drilling in the bottom of the hole to lift the chips off the drill point.
8.
Remove J 41226-1 drill fixture and replace J 41226-2 small drill guide bushing with J 41226-3 larger drill guide bushing.
Important:
Be sure the proper end of bushing fits the hinge pin head.
9.
Reinstall J 41226-1 drill fixture with larger bushing onto hinge assembly and tighten lower screw.
10.
Remove J 41226-11 small drill from J 41226-5 U-joint.
11.
Remove J 41226-12 medium (.323") drill from the container and assemble drill into J 41226-5 U-joint with flat facing set screw and tighten.
12.
Position medium drill into drill bushing and drill until drill bottoms in first hole. Use J 41226-6 cutting fluid.
13.
Remove J 41226-1 drill fixture from hinge assembly.
14.
Install J 41226-21 hinge pin remover into air hammer.
15.
Position J 41226-21 pin remover into hinge pin hole and remove pin from hinge assembly using air hammer.
Notice:
In some cases the hinge pin will not move from hinge assembly. If this occurs, the hinge pin will require additional drilling using the small drill
without the stop collar and the medium drill.
15.
Repeat steps 1-15 on lower hinge assembly before continuing.
17.
Disconnect the door strap and remove door assembly from vehicle.
18.
Remove J 41226-10 large drill from container and assemble drill into J 41226-5 U-joint with flat facing set screw and tighten.
