C 2500 Suburban 2WD V8-6.5L DSL Turbo VIN F (1995)
19.
Drill out the center portion of the hinge (center side of hinge) using a slow drill speed and J 41226-6 cutting fluid (Figure 1, Item 2).
Important:
This step is required to properly remove the rust and corrosion from the hinge assembly as well as the old hinge pin bushings.
20.
Lubricate the center hinge assembly using GM part # 1050109.
21.
Install new hinge pin bushings using J 41226-7 bushing Installer (Figure 1, Item 1).
22.
Reinstall the door and align hinge assemblies.
23.
Using a plastic hammer, install both hinge pins 3/4 of their length down in the hinge (Figure 1, Item 3).
24.
Install J 41226-4 protective template to upper hinge.
25.
Reinstall J 41226-1 drill fixture with J 41226-3 large bushing onto hinge assembly and position lower screw into hinge and tighten screw to secure
fixture.
Important:
J 41226-1 fixture and J 41226-3 bushing will act as a guide to finish installation of the hinge pins when using J 41226-21 and air hammer.
26.
Using the air hammer and J 41226-21, install the hinge pin until hinge pin bottoms on upper hinge body.
27.
Remove fixture and repeat steps 23-26 on lower hinge.
28.
Apply touch-up paint where necessary.
