C 2500 Truck 2WD V8-305 5.0L VIN M SFI (1997)
REMOVAL
Remove or disconnect the following:
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Steering gear from vehicle.
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Pitman arm from steering gear.
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Rotate stub shaft back and forth to drain power steering fluid.
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Clean the exposed end of pitman shaft and housing. Use a wire brush to clean pitman shaft spline.
DISASSEMBLE
1. Adjuster lock nut (8).
2. Bolts (10). Rotate stub shaft (40), using a 1 2-point socket, to center gear.
3. Side cover (7), gasket (11), and pitman shaft (12) as an assembly.
4. Pitman shaft (12) from the side cover (7).
ASSEMBLE
CAUTION: Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact part number for that
application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners
that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other
corrosion Inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and joint clamping
force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions
can help you avoid damage to parts and systems.
1. Pitman shaft (12) to side cover (7) by screwing pitman shaft (12) in until it fully seats to side cover (7).
2. Adjuster lock nut (8). Do not tighten adjuster lock nut (8) until after pitman shaft adjustment has been made.
3. Gasket (11) to side cover (7) and bend tabs around edges of side cover (7).
4. Pitman shaft assembly and side cover (7) to housing (20).
5. Bolts (10). Tighten (10) to 60 Nm (44 ft. lbs.).
6. Adjust pitman shaft.
INSTALLATION
Install or connect the Steering gear.
Housing End Plug Replacement
