C 2500 Truck 2WD V8-6.6L DSL Turbo VIN 1 (2001)
1. Inspect the fluid level in the brake master cylinder reservoir.
2. If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the
reservoir before proceeding.
3. If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the
midway point before proceeding.
4. Raise and support the vehicle. Refer to Vehicle Lifting.
5. Remove the tire and wheel assembly.
6. Compress the brake caliper piston.
^
Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad.
^
Slowly tighten the C-clamp until the piston is pushed completely into the caliper bore.
^
Remove the C-clamp from the caliper.
7. Clean all dirt and foreign material from the brake hose end.
Important: Install a rubber cap or plug to the exposed brake pipe fitting end to prevent brake fluid loss and contamination.
8. Remove the brake hose to caliper bolt from the brake caliper.
9. Remove the brake hose from the caliper.
10. Remove and discard the 2 copper brake hose gaskets. These gaskets may be stuck to the brake caliper and/or the brake hose end.
