C 2500 Truck 2WD V8-6.6L DSL Turbo VIN 1 (2001)
Exhaust Pipe: Service and Repair
Exhaust Pipe Replacement - Right
Exhaust Pipe Replacement - Right
Removal Procedure
1. Remove the exhaust outlet.
The exhaust outlet does not require removal from the vehicle. Move the exhaust outlet to the side in order to access the right exhaust pipe.
2. Remove the 3 bolts (1) from exhaust pipe to the exhaust manifold.
3. Remove the 3 bolts (2) from the exhaust pipe to the turbocharger.
4. Remove the right exhaust pipe and gaskets.
5. Clean the exhaust pipe.
6. Clean the exhaust pipe mating surfaces.
7. Inspect the exhaust pipe for dents and cracks.
8. Replace the exhaust pipe if any damage is found.
Installation Procedure
1. Install the right exhaust pipe with NEW gasket to the turbocharger. Align the tab on the gasket to face inward as shown.
Notice: Refer to Fastener Notice in Service Precautions.
2. Install the exhaust pipe to turbocharger bolts (2).
^
Tighten the exhaust pipe to turbocharger bolts to 53 Nm (39 ft. lbs.).
3. Install the exhaust pipe to the exhaust manifold with a NEW gasket. Align the tab on the gasket to face outward as shown.
4. Install the exhaust pipe to exhaust manifold bolts (1).
^
Tighten the exhaust pipe to exhaust manifold bolts to 53 Nm (39 ft. lbs.).
5. Install the exhaust outlet.
