C 3500 HD Truck 2WD V8-8.1L VIN G (2002)
4. Inspect the brake caliper/mounting plate wear adjustment.
5. Install the spring and the support key using a brass punch and a hammer to drive the support key into place.
Notice: Refer to Fastener Notice in Service Precautions.
6. Install the caliper lock mounting bolt (2). The boss on the bolt must fit into the circular cutout in the key.
Tighten the caliper lock mounting bolt to 20 Nm (15 ft. lbs.).
7. Remove the rubber cap or plug from the exposed brake pipe fitting end.
Important: Install 2 New copper brake hose gaskets (3). Ensure that the brake hose is not twisted and is not in contact with any suspension
component.
8. With the weight of the vehicle on the suspension assemble and install the brake hose to caliper bolt (1), the 2 new copper brake hose gaskets (3)
and the brake hose (2) to the brake caliper.
Tighten the brake hose bolt to 40 Nm (30 ft. lbs.).
9. Ensure that the brake hose does not make contact with any part of the suspension or the wheel. If the hose makes contact remove the hose and
correct the condition.
10. Fill the brake master cylinder to the proper level.
11. Bleed the hydraulic brake system.
12. Install the tire and the wheel assembly.
