C 3500 Truck 2WD V8-6.6L DSL Turbo VIN 1 (2002)
8. Clean all dirt and foreign material from the brake hose end.
Important: Install a rubber cap or plug to the exposed brake pipe fitting end to prevent brake fluid loss and contamination.
9. Remove the brake hose to caliper bolt from the brake caliper.
10. Remove the brake hose from the caliper.
11. Remove and discard the 2 copper brake hose gaskets. These gaskets may be stuck to the brake caliper housing or the brake hose end.
12. Remove the brake caliper mounting bracket bolts.
Caution: Do not depress the brake pedal with the brake rotors/calipers and/or the brake drums removed. Damage to the brake system may
result If brake system damage occurs and is not repaired, vehicle damage and/or personal injury or death may result.
13. Remove the brake caliper and the brake caliper mounting bracket as an assembly.
14. Remove the brake caliper mounting bolts.
15. Remove the brake caliper from the brake caliper mounting bracket.
16. Inspect the caliper assembly.
17. Remove the brake pads from the brake caliper mounting bracket.
18. Remove the anti-rattle clips from the brake caliper mounting bracket.
19. Inspect the brake caliper mounting bracket for cracks and/or damage. Replace if necessary.
20. Inspect the brake caliper mounting bracket bushings for damage and/or wear. Replace the bushings if necessary.
21. Perform the following procedure to replace the brake caliper mounting bracket bushings.
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Insert a flat bladed tool between the bushing flange and the mounting bracket.
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Work the tool around the bushing flange and remove the bushing from the mounting bracket.
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Place a socket over the boot onto the bushing flange and install the bushing to the mounting bracket.
Installation Procedure
