C 3500 Truck 2WD V8-6.6L DSL Turbo VIN 1 (2002)
Brake Hose/Line: Service and Repair
Brake Hose Replacement - Rear (Jounce)
Brake Hose Replacement - Rear (Jounce)
Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.
Notice: Refer to Brake Fluid Effects on paint and Electrical Components Notice in Service Precautions.
Removal Procedure
1. Raise and support the vehicle. Refer to Vehicle Lifting.
2. Clean all dirt and foreign material from the brake hose and brake pipe fittings.
Important: Install a rubber cap or plug to the exposed brake pipe fitting ends in order to prevent brake fluid loss and contamination.
3. Use a backup wrench on the hose fitting, disconnect the brake pipe fitting from the brake hose, then cap or plug the brake pipe fitting end.
4. Remove the brake hose retaining clip from the hose mounting bracket.
5. Remove the jounce hose from the bracket.
Important: Install a rubber cap or plug to the exposed brake pipe fitting ends in order to, prevent brake fluid loss and contamination.
6. Disconnect the rear brake pipes from the junction block on the rear axle and cap or plug the brake pipe fitting ends.
7. Remove the junction block retaining bolt from the axle.
8. Remove the brake hose from the vehicle.
Installation Procedure
1. Install the rear brake hose
Notice: Refer to Fastener Notice in Service Precautions.
2. Install the junction block retaining bolt to the axle.
Tighten the bolt to 12 Nm (106 inch lbs.).
