Caprice Wagon V8-350 5.7L (1994)
13. Remove the secondary air injection pump and bracket.
14. Remove the water pump bolts and the stud.
15. Remove the water pump and gaskets.
16. Remove the water pump driveshaft coupling and the seals.
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Discard the seals.
CLEAN
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The water pump gasket surfaces.
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The water pump bolts.
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The coolant fan pulley bracket studs, if removed.
INSTALLATION PROCEDURE
1. Install the water pump driveshaft coupling and the new seals.
2. Install the water pump and the gaskets.
3. Install the water pump bolts and the stud.
TIGHTEN
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Bolts and the stud to 41 Nm (30 lb ft).
NOTICE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners
requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use
paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint
clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid
damage to parts and systems.
4. Install the secondary air injection pump and bracket. Refer to Refer to Air Pump in Engine Controls.
5. Install the electrical connector to the coolant sensor.
6. Install the coolant fan pulley bracket, if removed.
7. Install the coolant fan pulley bracket nuts, if removed.
TIGHTEN
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Nuts to 30 Nm (22 lb ft).
8. Install the fan pulley, if removed.
9. Install the fan blade with the clutch attached and the nuts, if removed.
TIGHTEN
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Nuts to 26 Nm (19 lb ft).
10. Install the engine coolant hoses and the heater hoses to the water pump.
11. Install the fan belt to the tensioner if the fan belt has been removed.
12. Install the radiator fan upper shroud if the radiator fan upper shroud has been removed.
13. Install the air intake duct, if removed.
14. If the air cleaner resonator has been removed, install the air cleaner resonator by sliding the resonator over the studs and tightening the clamp until
snug.
15. Install the air cleaner resonator bracket nuts, if removed.
TIGHTEN
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Nuts to 10 Nm (89 lb in).
16. Refill and bleed the cooling system.
