Cavalier L4-2.2L VIN 4 (1998)
23.
Using an appropriate crimping tool, install one end of butt connector, P/N 12089191 on the short purple wire.
24.
Using wire cutters, cut the small ring terminal off the end of the red wire on the service harness kit.
25.
Strip the insulation back about 6.35 mm (1/4 in) on the red wire.
26.
Using an appropriate crimping tool, install the red wire in the other end of the butt connector that is on the starter solenoid short purple wire.
27.
Using an appropriate tool, heat shrink the yellow tubing on the butt connector to shrink it into position to seal the connection.
Important:
If you have just completed Steps 21-27, proceed to Step 30. Do NOT perform Steps 28-29. If you did NOT perform Steps 21-27, proceed to
Step 28.
28.
Remove the nut from the starter solenoid "S" terminal, and remove all the wires from the terminal.
29.
Cut the ring terminal from the vehicle wiring harness purple wire, which was removed from the "S" terminal.
30.
Strip the insulation back about 6.35 mm (1/4 in) on the purple wires of the vehicle wiring harness and the service harness kit.
31.
Using an appropriate crimping tool, install the other end of the butt connector, which is already installed on the harness kit, on the purple wire on
the vehicle's wiring harness. Crimp the wires together firmly.
32.
Using an appropriate tool, heat shrink the yellow tubing on the butt connector to shrink it into position to seal the connection.
Important:
If you performed Steps 21-27 earlier, proceed to the next IMPORTANT statement prior to Step 35. Do not perform Steps 33-34. If you did
NOT perform Steps 21-27 earlier proceed to Step 33.
33.
Thoroughly clean the interface surfaces of the "S" terminal. Ensure the "S" terminal is snug to the starter solenoid cap.
34.
Install the small ring terminal on the red wire of the service harness kit and install it on the "S" terminal. Reinstall the nut.
Tighten
Tighten the nut to 2.5 Nm (22 lb in).
Important:
In the next step, make sure the battery cable is the last cable positioned on the starter solenoid "B" terminal so that the nut is tightened against
the battery cable.
35.
Thoroughly clean the interface surfaces of the "B" terminal on the starter solenoid.
36.
Clean the fusible link terminal on the vehicle wiring harness and install it on the starter solenoid "B" terminal.
37.
Install the large ring terminal on the harness kit on the starter solenoid "B" terminal.
38.
Clean and install the positive battery cable on the starter solenoid "B" terminal. Install the nut.
Tighten
Tighten the nut to 11 Nm (97 lb in).
