Cavalier L4-2.2L VIN F (2004)
8.1.
The hole in the large timing gear (3), the notch in the disk (2) below the drive gear and the scribe mark (1) on the drive gear should all be in
line with each other. Refer to the illustration above.
8.2.
If the actuator is not timed to the closed position, connect the switch, headliner harness and express module to the sunroof motor/actuator
and run the actuator to the closed position. Verify that all timing marks are aligned.
9.
Position the sunroof motor/actuator to the sunroof module.
Note:
Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints,
lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint
clamping force and may damage the fasteners. Use the correct tightening sequence and specifications when installing fasteners in order to
avoid damage to parts and systems.
10.
Install the sunroof motor/actuator.
Tighten
Tighten the sunroof motor/actuator to 3 N.m (27 lb in).
11.
Connect the wire harness connectors to the express module. Slide the express module into the slots and lock it. Reconnect the power supply and
the switch to the express module. Secure the wire harness to the drive tube and return tube with tie wraps.
12.
Install the headliner as necessary.
Parts Information
Parts are currently available from GMSPO.
Warranty Information
