Cavalier L4-2.2L VIN F (2004)
Fuel Tank Unit: Service and Repair
FUEL SENDER ASSEMBLY REPLACEMENT
TOOLS REQUIRED
J 39765 Fuel Sender Lock Nut Wrench
REMOVAL PROCEDURE
CAUTION: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket
when reinstalling the fuel sender assembly.
1. Remove the fuel tank (4).
2. Disconnect the wiring harness from the fuel sender and the fuel tank pressure (FTP) sensor.
3. Use the J 39765 in order to press down and rotate the retaining ring (1).
IMPORTANT:
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The modular fuel sender assembly may spring up.
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When removing the modular fuel sender assembly from the fuel tank, be aware that the reservoir bucket is full of fuel. The reservoir must be
tipped slightly during removal to avoid damage to the float.
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Carefully discard the reservoir fuel into an approved container.
4. Remove the fuel sender assembly.
INSTALLATION PROCEDURE