Cavalier L4-2.2L VIN F (2004)
Brake Light Switch: Service and Repair
STOP LAMP SWITCH REPLACEMENT
REMOVAL PROCEDURE
1. Remove the lower I/P trim insulator screw.
2. Remove the lower I/P trim insulator from the brake pedal bracket.
3. Disconnect the electrical connections (3, 4) from the stop lamp switch (5).
4. Rotate the stop lamp switch (5) counterclockwise until the travel stop has been reached.
5. Pull the stop lamp switch (5) rearward.
6. Remove the stop lamp switch (5) from the brake pedal bracket (1).
INSTALLATION PROCEDURE
1. Install the stop lamp switch (3) into the retainer (2).
IMPORTANT: The brake pedal must be attached to the power booster rod and undisturbed during the switch install. Do not press the brake pedal
during the installation of the switch.
2. Push the stop lamp switch (3) into the retainer (2) until the switch plunger is fully depressed into the switch barrel.
IMPORTANT: Approximately 2-3 lb of force is required to depress the switch plunger flush with the switch barrel. Too much force could flex the
brake pedal bracket and result in the stop lamp switch not being properly adjusted.
3. Rotate the stop lamp switch (3) clockwise until the travel stop has been reached.
4. With a feeler gage check to ensure the minimum plunger extension is not less than 0.0 mm (0.0 in), and not greater than 2.0 mm (0.78 in) between
the stop lamp switch barrel (3) and the brake pedal (4).
5. Connect the electrical connectors to the stop lamp switch.
6. Install the lower I/P trim insulator to the brake pedal bracket.
7. Install the lower I/P trim insulator screw.
NOTE: Refer to Fastener Notice in Service Precautions.
