Cobalt L4-2.0L SC VIN P (2005)
Cylinder Liner: Service and Repair
The content of this article reflects the changes identified in TSB 03-06-01-018c
Bulletin No.: 03-06-01-018C
Date: October 24, 2005
SERVICE MANUAL UPDATE
Subject:
New Cylinder Bore Piston Sleeve Replacement Procedure
Models:
2002-2005 Chevrolet Cavalier
2004-2006 Chevrolet Classic, Malibu
2005-2006 Chevrolet Cobalt, Cobalt SS
2006 Chevrolet HHR
2002-2004 Oldsmobile Alero
2002-2005 Pontiac Sunfire
2002-2006 Pontiac Grand Am
2005-2006 Pontiac G6, Pursuit (Canada Only)
2006 Pontiac Soltice
with Ecotec 2.0L, 2.2L or 2.4L 4-Cylinder Engine (VINs P, F, B - RPOs LSJ, L61, LE5)
Cylinder Bore Sleeve Removal
Note: Be careful not to damage the crankshaft connecting rod journals or reluctor ring.
1. If the crankshaft is still installed, rotate the crankshaft so that the counterweight is to the right side and the connecting rod journal is to the left side
and not in alignment with the cylinder bore.
Important: Use four old cylinder head bolts for the attaching bolts.
2. Install EN 45680-851(2) to the cylinder block while installing the EN 45680-852 (1) through the cylinder bore.
Note: Be sure the shoe is flat against the bottom of the cylinder bore sleeve or damage to the EN 45680-852 will occur.
