Cobalt L4-2.4L (2007)
Figure 7 - Wire Stress Area
5. Route the new wire pigtail from the BTS to allow extra slack at the previous wire stress area (refer to Figure 7).
Figure 8 - Proper Stress Relief Loop
6. Slide the BTS pigtail wire forward to gain additional wire near the sensor as shown allowing the pigtail loop to contact the floor (refer to Figure
8).
Fig. 9 Sleeve Modification
7. Mark the BTS plastic sleeve as shown in Figure 9. The reference points for marking are the molding line on the side of the sleeve and the top of
the pre-existing bolt anchor hole. Proper marking will result in a 13 mm (1/2 in) wide notch. To make the modification, sharp scissors are all that
is needed as the material is very soft.
Important
Use a temporary marking pen so that excess can be washed off after the modification is made.
Figure 10 - Modified Sleeve
8. Once the cuts have been made, verify that a 9.5 mm (3/8 in) section of plastic remains (refer to Figure 10).
9. Install the sleeve and anchor bolt. Refer to Seat Belt Retractor Pretensioner Replacement - Front (Coupe) in SI.
10. Rotate the sensor and sleeve forward and rearward to verify if wire stress caused by the BTS has been corrected. If not, move the harness again
until the wire stress is corrected.
11. Install the rear passenger quarter trim panel and rear seat cushion. Refer to Rear Quarter Panel Trim Installation in SI.
Parts Information
