Colorado 4WD L5-3.7L (2007)
4. Insert terminal into the appropriate terminal holder until it hits bottom and stops. The correct terminal holder is determined by the wire size. Also
ensure that the terminals wings are pointing towards the former on the tool and the release locator.
5. Insert the stripped cable into the terminal. Insulation should be visible on both sides of the terminal insulation wings.
6. Compress the handles until the ratchet automatically releases.
7. Place the terminal into the appropriate cavity and assemble the connector.
Delphi Connectors (Micro-Pack 100W)
DELPHI CONNECTORS (MICRO-PACK 100W)
TOOLS REQUIRED
J-38125 Terminal Repair Kit
TERMINAL REMOVAL PROCEDURE
There are 2 styles of Micro-Pack 100W connectors. These connectors are very similar but use different terminals and have some minor physical
differences also.
The first connector design of the Micro-Pack 100W (1) has a white connector interface that holds the terminals. The second design of the Micro-Pack
100W (2) has a gray interface to hold the terminals. Also, the first design has terminal cavities that are further apart (3 mm centerline) and offset from
the other row of terminal cavities in the connector. The second design has terminals cavities that are closer together (2.54 mm centerline) and aligned
vertically. One other way to identify the second design is the thin strip of material that runs along the outside of the cavities.
IMPORTANT: There are 2 styles of Micro-Pack 100W terminals which are very similar. Ensure that you have the correct terminal before crimping
the new terminal to the wire. The first design connector uses the longer terminal (1) that has a raised area in front of the recess in the terminal. The
second design connector uses the shorter terminal without the raised area.
