Corsica L4-2.2L VIN 4 (1995)
Splash Shield
REMOVE OR DISCONNECT:
1. Negative battery cable.
2. Air intake duct.
3. Accelerator cable splash shield from accelerator cable bracket.
4. Accelerator, cruise and transmission control cables.
5. Vacuum hose harness from top of air inlet.
6. Disconnect PCV and power brake vacuum hoses from vacuum tubes at upper manifold. Position vacuum hoses out of the way.
7. Electrical connectors at MAP sensor, TP sensor, and IAC valve.
8. Bolts/nut attaching throttle cable bracket. Position bracket and cables out of the way.
9. Bolts/studs attaching upper manifold to lower manifold. Position EGR and injector wiring harness out of the way.
10. Upper manifold assembly and gasket.
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Discard gasket.
NOTE: Use care in cleaning old gasket material from machined aluminum surfaces as sharp tools may damage sealing surfaces.
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Clean gasket surfaces.
INSPECT
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Replacement upper manifold for items that are to be transferred from unit removed from engine.
DISASSEMBLE
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Upper manifold.
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Power brake vacuum fitting.
ASSEMBLE:
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Replacement upper manifold with transferred parts following component repair procedures.
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Power brake vacuum fitting, coated with appropriate thread-locking material.
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Tighten vacuum fitting to 13.0 N-m (115 lb. in.).
INSTALL OR CONNECT:
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Position EGR valve injector so that the port faces directly toward the throttle bore.
