Corvette V8-60L VIN U (2005) Fuel Tank Unit Replacement
Fuel Tank Unit: Service and Repair
Fuel Sender Assembly Replacement (Left)
FUEL SENDER ASSEMBLY REPLACEMENT (LEFT)
TOOLS REQUIRED
J39765-A Fuel Sender Lock Ring Tool
REMOVAL PROCEDURE
1. Disconnect the negative battery cable.
2. Remove the left fuel tank.
3. Place the fuel tank on a suitable work surface.
4. Disconnect the fuel pump jumper harness from the fuel pump module.
5. Disconnect the jet line insert connector from the crossover tube to fuel tank opening.
6. Disconnect the fuel feed line from the welded clip on the side of the fuel tank.
7. Using the J39765-A, remove the fuel pump module locking ring.
IMPORTANT: The fuel pump module is spring loaded and will spring upward when the locking ring is removed.
8. Carefully remove the fuel pump module from the fuel tank, with the jet lines connected. Take care not to damage the fuel sender float arm.
