Express 1500 RWD V8-5.3L (2008)
Fuel Filler Hose: Service and Repair
Fuel Tank Filler Pipe Replacement (Without LH Door)
Fuel Tank Filler Pipe Replacement (without LH Door)
Removal Procedure
1. Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid contamination of the fuel system.
2. Remove the fuel filler cap.
3. Drain the fuel below the level of the fuel tank fill hose. Refer to Fuel Tank Draining (L59) Fuel Tank Draining (w/o L59).
4. Remove the 2 retaining bolts and push-pin that retain the filler neck to the body.
5. Raise the vehicle. Refer to Vehicle Lifting.
6. Remove the fuel filler tube ground strap bolt.
7. Loosen the fuel fill hose to fuel fill pipe clamp.
8. Disconnect the fuel fill hose from the fuel fill pipe.
9. Remove the fuel fill pipe assembly.
Installation Procedure
1. Install the fuel fill pipe to the fuel fill hose.
Notice: Refer to Fastener Notice.
2. Align the fuel fill pipe to the fuel fill pipe housing.
Tighten the clamp to 2.75 N.m (24 lb in).
3. Install the fuel filler tube ground strap bolt.
