Express 1500 RWD V8-5.3L VIN T (2004)
5. Install the brake caliper mounting bolts.
6. Notice:
Refer to Fastener Notice in Service Precautions.
6. Tighten the brake caliper guide pin bolts - rear.
Tighten the bolts to 34 Nm (25 ft. lbs.) (15 Series).
Tighten the bolts to 72 Nm (53 ft. lbs.) (25/35 Series).
7. Remove the rubber cap or plug from the exposed brake hose fitting end.
8. Important:
Install 2 NEW copper brake hose gaskets.
Assemble the 2 NEW copper brake hose gaskets and the brake hose to caliper bolt to the brake hose.
9. Connect the brake hose at the caliper by installing the brake hose to caliper bolt.
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Tighten the brake hose to caliper bolt to 40 Nm (30 ft. lbs.).
10. Bleed the hydraulic brake system.
11. Install the tire and wheel assembly.
12. Lower the vehicle.
13. Fill the master cylinder reservoir to the proper level with clean brake fluid.
Brake Caliper Overhaul - Rear
Brake Caliper Overhaul - Rear (15 Series)
Caution: Refer to Brake Dust Caution in Service Precautions.
Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.
Disassembly Procedure
Important:
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Replace all the components included in the repair kits used to service this brake caliper.
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Lubricate the rubber parts with clean brake fluid to make assembly easier.
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The torque values specified are for dry, non lubricated fasteners.
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Perform the service operations on a clean bench free from all mineral oil materials.
