Express 1500 RWD V8-5.3L VIN T (2004)
5. Disconnect the fuel feed pipe at the fuel filter.
6. Disconnect the chassis fuel return pipe at the rear fuel return pipe.
7. Disconnect the chassis fuel feed and return pipes at the rear fuel feed and return pipes.
8. Remove the fuel pipe retaining clips.
9. Remove the fuel feed and return pipes.
INSTALLATION PROCEDURE
NOTE: Refer to Fastener Notice in Service Precautions.
1. Install the fuel feed and return pipes and the fuel pipe retaining clips (2) to the frame rail (1).
Tighten
Tighten the bolts to 12 N.m (106 lb in).
2. Connect the chassis fuel feed and return pipes to the rear fuel feed and return pipes (2).
3. Connect the chassis fuel return pipe to the rear fuel return pipe.
4. Connect the fuel feed pipe to the fuel filter.
5. Lower the vehicle.
6. Refill the fuel tank.
7. Tighten the fuel filler cap.
8. Connect the negative battery cable.
9. Inspect for leaks:
9.1.
Turn ON the ignition for 2 seconds.
9.2.
Turn OFF the ignition for 10 seconds.
9.3.
Turn ON the ignition switch.
9.4.
Inspect for fuel leaks.
10. Install the engine cover.
Passenger/Cargo Van Fuel Tank Pipes
FUEL HOSE/PIPES ASSEMBLY REPLACEMENT (PASSENGER/CARGO VAN FUEL TANK PIPES)
REMOVAL PROCEDURE
CAUTION: Refer to Battery Disconnect Caution in Service Precautions.
