Express 1 Ton Van V8-5.7L VIN R (1999)
Fuel Filler Hose: Service and Repair
Filler Tube Replacement (Passenger/Cargo Van)
REMOVAL PROCEDURE
CAUTION: Refer to Battery Disconnect Caution in Service Precautions.
1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.
3. Raise the vehicle.
4. Wipe the vent hose connection at the fuel tank and then disconnect the fuel filler tube and clamp.
5. Wipe the fuel filler tube connection at the fuel tank and then disconnect the fuel filler tube and clamp (2).
6. Remove the fuel tube attaching screws (2) and the fuel tiller tube (3) from the fuel tank (1).
INSTALLATION PROCEDURE
IMPORTANT: The fuel tank filler neck clamps must be properly positioned and aligned. Otherwise, the filler neck may become disconnected from
the fuel tank.
1. Install the fuel filler tube and the fuel filler tube attaching screws.
2. Connect the fuel filler vent hose and clamp.
3. Connect the fuel filler tube, hose and clamp (2).
4. Reinstall the fuel tank filler cap.
5. Reconnect the negative battery cable.
6. Check for leaks.
