Express 2500 V8-6.6L DSL Turbo (2010)
Installation Procedure
1. Install the heater core.
Caution: Refer to Fastener Caution (See: Service Precautions/Vehicle Damage Warnings/Fastener Caution).
2. Install the heater core retainers and tighten to 1.9 Nm (17 lb in).
3. Install the heater core access door.
4. Install the heater core access door retaining screws and tighten to 1.9 Nm (17 lb in).
5. Reposition the wire harness at the hinge pillar and at the heater case.
6. Install the heater outlet duct at the left side of the heater case.
7. Connect the antenna lead-in cable.
8. Install the harness connector and bracket to the hinge pillar.
9. Install the ground lead at the hinge pillar.
10. Install hinge pillar trim. Refer to Body Hinge Pillar Trim Panel Replacement (See: Body and Frame/Interior Moulding / Trim/Trim Panel/Service
and Repair/Body Hinge Pillar Trim Panel Replacement).
11. Install the inlet and outlet heater hoses to the heater core.
12. Install the heater hose clamps using the J 38185.
13. Install the cowl drain tube and bolts.
14. Install the right knee bolster bracket. Refer to Passenger Knee Bolster Bracket Replacement (See: Body and Frame/Interior Moulding /
Trim/Dashboard / Instrument Panel/Service and Repair/Passenger Knee Bolster Bracket Replacement).
15. Install the engine cover. Refer to Engine Cover Replacement (See: Engine/Access Cover/Service and Repair).
16. Install the A/C accumulator. Refer to Air Conditioning Accumulator Replacement (See: Heating and Air Conditioning/Accumulator
HVAC/Service and Repair).
17. Fill the engine coolant. Refer to Cooling System Draining and Filling (Static Fill) (See: Service and Repair/Procedures/Cooling System Draining
and Filling (Static Fill)) Cooling System Draining and Filling (Vac N Fill) (See: Service and Repair/Procedures/Cooling System Draining and
Filling (Vac N Fill)) Cooling System Draining and Filling (Static Fill LGH) (See: Service and Repair/Procedures/Cooling System Draining and
Filling (Static Fill VIN L)).
