Express 2500 V8-6.6L DSL Turbo (2010)
Fuel Gauge Sender: Service and Repair
VIN L
Fuel Sender Assembly Replacement
Special Tools
J 45722 - Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools (See: Computers and Control Systems/Tools and Equipment).
Removal Procedure
1. Remove the fuel tank. Refer to Fuel Tank Replacement (See: Service and Repair/Removal and Replacement).
Caution: Avoid damaging the lock ring. Use only J-45722 to prevent damage to the lock ring.
Caution: Do Not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage
the joints.
Note: Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not
recommended. Secure the fuel tank in order to prevent fuel tank rotation.
2. Use the J 45722 - wrench and a long breaker-bar in order to unlock the fuel sender lock ring. Turn counter-clockwise.