Express 3/4 Ton Van V8-4.8L VIN V (2003)
4. Install the anti-rattle clips to the brake caliper bracket.
5. Install the brake pads to the brake caliper bracket.
6. Slide the brake pads in until they contact the rotor.
7. Install the brake caliper.
8. Install the tire and wheel assembly.
9. Lower the vehicle.
10. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
11. Slowly release the brake pedal.
12. Wait 15 seconds, then repeat steps 10 - 11 until a firm pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
Rear (35 Series)
Brake Caliper Bracket Replacement - Rear (35 Series)
The content of this article reflects the changes identified in TSB Bulletin No. #06-05-23-001 dated January 30, 2006 .
Caution:
Refer to Brake Dust Caution in Service Precautions.
See: Service Precautions/Technician Safety Information/Brake Dust Caution
Removal Procedure
1. Raise and support the vehicle. Refer to Vehicle Lifting.
2. Remove the tire and wheel assembly.
3. Install a C-clamp over the body of the brake caliper, with the C-clamp ends against the rear of the caliper body and the outboard disc brake pad.
4. Slowly tighten the C-clamp until the pistons are pushed into the caliper bores enough to remove the caliper from the pads.
5. Remove the C-clamp from the caliper
6. Loosen the rear brake caliper mounting bolts. Do not remove.
