Express 3/4 Ton Van V8-4.8L VIN V (2003)
4. Remove the rubber cap or plug from the exposed brake hose fitting end.
Important: Install 2 new copper brake hose gaskets.
5. Assemble the 2 new copper brake hose gaskets and the brake hose to caliper bolt to the brake hose.
6. Install the brake hose to caliper bolt to the brake caliper.
Tighten the brake hose to caliper bolt to 44 Nm (32 ft. lbs.).
7. Bleed the hydraulic brake system.
8. Install the tire and wheel assembly.
9. Lower the vehicle.
10. Fill the master cylinder reservoir to the proper level with clean brake fluid.
Brake Caliper Overhaul - Front
Brake Caliper Overhaul - Front
Caution:
Refer to Brake Dust Caution in Service Precautions.
See: Service Precautions/Technician Safety Information/Brake Dust Caution
Caution:
Refer to Brake Fluid Irritant Caution in Service Precautions.
See: Service Precautions/Technician Safety Information/Brake Fluid Irritant Caution
Disassembly Procedure
Caution:
Do not place your fingers in front of the piston in order to catch or protect the piston while applying compressed air. This could
result in serious injury.
1. Remove the brake caliper from the vehicle.
2. Place a thin piece of wood in front of the piston in order to prevent damage. Remove the piston by directing compressed air into the brake hose
inlet fitting port of the brake caliper housing.
